Day: September 3, 2018

8D Case Exercise - Store Manager Wang's Wife Wants to Divorce D1：Improved topic selection and problem description Problem description： D2：Emergency Response & Goal Setting D3：Current Situation Analysis Current Situation Analysis，Data Collection (4W2H Management)： Store Manager Wang's wife's family performance checklist： Wang's store manager's wife's family performance Plato： This can be seen from the diagram，Quarrels are the most。 D4：Preliminary cause analysis and verification；Formulate and implement temporary countermeasures to identify possible causes： Confirm the main cause—Elimination： Formulate and implement temporary countermeasures： D5：Detailed cause analysis and verification；Development and implementation of permanent countermeasures System diagram method： Decision evaluation： D6：Effect Confirmation Confirmation of the effect of countermeasures： 8D knowledge，You need to know that 9 steps 8D is the 8 basic principles of problem solving, or 8 working steps，But in practice, there are 9 steps： D0：Signs Emergency Response Measure D1：The group formed D2：Problem Note D3：Implement and validate Interim Measure D4：Identify and validate Root Cause D5：Select and validate permanent corrective action D6：Implement permanent corrective action D7：Prevent recurrence of D8：The group congratulated the 3 questions SQE on when it came to training suppliers on 8D reporting，It must be made clear to the supplier，As a supplier, when writing 8D reports，It is important to ensure that the following questions are answered clearly, accurately, and reasonably： D2 - What is the problem? D3~D6 - How to solve the problem? D7 - How to prevent the problem in the future 7 problems as SQE when reviewing the supplier's 8D report however，It is also important to ensure that the following questions are answered truthfully： 1.The knowledge of the part is fully demonstrated; 2. The root cause is fully identified and focused; 3. The missing point has been identified; 4. The corrective action that matches the root cause has been identified; 5. The validation of the corrective action plan has been determined; 6. The time plan for implementing the corrective action has been included; 7. There is evidence that the supplier will integrate the corrective action into the system。 Quality Tools The quality tools that may be used in the implementation of 8D are summarized below： Reliability/Design VerificationDV/Product & Process Qualification/Potential Failure Mode and Effects AnalysisFMEA/Control PlanCP/PPAP Documents/SPC/DOE/QC7 Tools D0：Indication of emergency response measures Purpose：The main thing is to see if such problems need to be solved with 8D，If the problem is too small，or problems that are not suitable for 8D，For example, price，Funding and so on，This step is an emergency response to a problem as it occurs。 Key takeaways:：Determine the type of problem、size、categories and so on。Unlike D3，D0 is the reaction to the occurrence of the problem，D3, on the other hand, is a temporary response to the problem with the product or service itself。 tool：Trend Chart/Permutation Chart/Paynter Chart/ERA(Emergency response measures) D1：The purpose of the formation of the group：Form a group,The team members have knowledge of the process/product,There was rationed time and permission was granted,At the same time, they should have the required technical quality to solve problems and implement corrective measures。The group must have a mentor and group leader。 Key takeaways:：Membership，Craftsmanship、Knowledge of the product;target ;Division ;procedure ;Group building 。 tool：Action Plan、time management、Team Charter、Gantt Chart(Pilot) D2：Description of the problem Purpose：Detail internal/external customer complaints related to the issue in quantified terms,Such as what、place、Time、extent、frequency, etc。 "What went wrong with something" Key takeaways：Collect and organize all relevant data to illustrate the problem;A problem description is a summary of particularly useful data for the problem described;Review existing data，Identify the problem、Determine the scope;Segment the problem，Break down complex problems into individual issues;Problem definition，Find a description that matches the customer's identified issue，"Something went wrong"，The reason for this is unknown risk level。 tool：Quality risk assessment，FMEA analysis，5W2H（What/Why/When/Where/Who/How/Howmany）、Line chart、histogram、Arrangement Figure D3：Implement and validate interim measures Read More …

Precautions are needed in the process of enterprise waste gas and sewage treatment 1. Standardize the pipe network、Four water separation。 Enterprises produce wastewater (including ground、Equipment flushing water，Mop and other washing water)、Domestic sewage、rainwater、Clean sewer and so on must be all sorted and collected in place，In accordance with the "quality and diversion、classification processing".，Open groove is adopted、Nullah、Open tube for collection，There are conditions or requirements for overhead laying of sewage pipe networks，and indicate the name of the wastewater and the direction of the pipeline，Establish and improve the drainage network map。Set up the initial rainwater collection tank in accordance with the prescribed specifications、Accident emergency pool，Including emergency gates (valves) and so on。 2. Standardize facilities、Discharge up to standard。 Enterprises should follow the requirements of the EIA，Standardize the construction of wastewater treatment facilities that meet the requirements，The flow direction of the device management channel is clearly marked、The name of each equipment or pool is clearly marked and the function is clearly marked (the main function brief is conditionally indicated)，Post or hang a facility (processing process) diagram corresponding to the actual situation on site (and mark the investment、Design scale capabilities、Design, construction, construction unit and management system、Operating Procedures)，The use of hoses is prohibited on site、Dark tubes、Beyond the tube, etc，the main valves、The switch is marked "normally closed" or "normally open."，Set up special departments or personnel to strengthen the maintenance and operation management of facilities，Facility operators are certified to work，Ensure that all aspects of the wastewater treatment facility and installations are in good condition at all times，Achieve stable discharge of wastewater up to standard。Separate treatment facilities for Class I pollutants、Reclaimed water reuse facilities、Nitrogen and phosphorus wastewater reuse facilities must be operational，The reuse water pipeline is clear，Install the metering device。 The equipment in the key link or the equipment in the vulnerable link should be used and prepared。There should be ledger information such as the operation record of the treatment facility on site。 3. Standardize the outlet、Regulation is in place。 The industrial wastewater discharge port of the enterprise shall be set up in accordance with the "Jiangsu Province Sewage Outlet Setting and Standardized Remediation Management Measures".，It is convenient for daily management and maintenance。Sampling wells：The depth should be more than 30 cm below the bottom of the drain，Facilitates the deposition of discharge water；Emergency Gate (Valve)：It is built at the junction of the sampling well and the outer discharge port。Signage：Comply with the requirements of the environmental protection graphic sign (including the name of the discharge outlet、numbering、Company name, etc.)，Placed in a conspicuous place near the discharge port，The time of discharge shall be indicated for intermittent discharge。 For production wastewater containing a class of pollutants specified by the state (mercury、chromium、lead、cadmium、arsenic、nickel、13 silver, etc.)，Must be collected separately，Handled separately，Separate discharge (installation of workshop discharge port)、Individually measured。 4. Normative monitoring、Effective monitoring Enterprises should be responsible for the operation and maintenance and management of automatic monitoring facilities，It is necessary to set up a monitoring station，Equipped with air conditioning、UPS、power supply and other facilities，The sampling pipeline should be open，Make sure the wastewater flow meter、On-line monitoring equipment、Automatic monitoring facilities such as IC card total equipment are operating normally，Unauthorized demolition is prohibited、Idle automatic monitoring facilities，It is forbidden to change the relevant parameters、data、procedure，or violation of technical specifications，Take a replacement、dilute、adsorption、absorb、Filtration and other methods are used to process and monitor samples。   Requirements for the management of air pollutant prevention and control facilities 1. Strengthen source control。 Avoid foul odors from production and use、Odorous products and substances。Phase-out produces foul odors、Odorous products、Processes and equipment。printing、furniture、Panel、Machinery and equipment、electron、Organic solvents are used for painting, etc、Industries or enterprises that emit volatile substances such as cleaning agents，Water-based alternative processes should be actively promoted，Control the generation of exhaust gas pollution at the source。 2. Pollution prevention and control facilities are complete and maintain normal operation。 in the storage and transportation of materials、handling、Feeding、transport、mix、react、Discharging、All aspects such as sub-packaging should be fully considered and the exhaust gas should be collected in an organized manner，To be able to "collect everything"，Minimise fugitive emissions。Production and service activities that produce waste gases containing volatile organic compounds，It should be carried out in a confined space or equipment，and install it in accordance with the regulations、Use of pollution control facilities。The collected exhaust gas must be treated at an exhaust gas treatment facility。Keep the facility up and running，Discharge up to standard：Liquid spray treatment，Adequate fluids must be ensured、The agent is added in time、MAKE SURE THAT THE PH VALUE OF THE SPRAY SOLUTION IS WITHIN THE NORMAL RANGE (THE PH OF THE SPRAY LIQUID OF ACIDIC EXHAUST GAS FACILITIES SHOULD BE ALKALINE，The pH of the spray liquid of alkaline waste gas facilities should generally be acidic)；Incineration facilities ensure that parameters such as incineration temperature are within the normal operating range；Activated carbon treated，Replace the activated carbon in a timely manner according to the regulations，Replacement records are complete，The replaced waste activated carbon should be treated as hazardous waste and managed to be strengthened：Standardize storage、And promptly entrust a qualified unit to carry out safe disposal。 There are exhaust gases generated，However, in the original EIA, there were no specific requirements for waste gas treatment facilities，It shall be in accordance with the corresponding requirements of Article 108 of the Air Law，Build your own waste gas treatment facilities，Report at the same time、Acceptance。 3. Prevent leaks，Monitoring is effective。 petrifaction、Enterprises with organic waste gases, such as chemical industry, must carry out leak detection and repair，Enterprises involved in the use or emission of toxic and harmful gases，It is recommended to install a gas leakage alarm device according to the requirements of the safety department，Prevent and control safety accidents caused by the environment。Continuous improvement，Reduction of fugitive emissions。 4. Discharge port specifications。 Waste gas treatment facility treatment process、The exhaust gas discharge cylinder shall meet the requirements of the standards stipulated in the environmental impact assessment and relevant laws and regulations，Hang or post a schematic diagram of the operation of the facility around the exhaust gas treatment facility，According to the requirements of the standardization of sewage outlets, implement the environmental protection graphic signs (including the name of the discharge outlet) that meet the requirements、numbering、Company name, etc.)。 5. Online monitoring。 Enterprises that install VOC online monitoring，It is necessary to strengthen with equipment manufacturers、Contact with the daily operation and maintenance unit，Make sure that the online monitoring equipment is functioning properly，Specification establishment operation、Maintain ledger information such as records。   Solid and hazardous waste management specifications require units and individuals that produce solid waste，Measures should be taken，Prevent or reduce the pollution of solid waste to the environment。to collect、reserve、transport、Facilities for the disposal of solid waste、equipment and premises，Management and maintenance should be strengthened，Guarantee its proper operation and use。When the type of solid waste、Amount generated、Flow、reserve、There are major changes in disposition, etc，It should be reported in a timely manner。 Unauthorized closure is prohibited、Idle or dismantle solid waste pollution prevention and control facilities、location；It is forbidden to engage in hazardous waste collection without a business license or in accordance with the provisions of the business license、reserve、exploit、Disposal of business activities；It is forbidden to provide or entrust hazardous wastes to units without business licenses for collection、reserve、exploit、Disposal of business activities； 1. Hazardous waste storage。 Hazardous waste storage facilities、location、Packaging containers，Specifications for the setting of relevant hazardous waste labels；Hazardous waste storage sites，Meet the relevant standards for hazardous waste storage，Separate collection、Storage of hazardous waste，The container containing the hazardous waste is intact；It is forbidden to mix hazardous wastes with non-hazardous wastes for storage，Mixed collection is prohibited、reserve、transport、Disposal of hazardous wastes that are incompatible in nature and have not been safely disposed of。Protective measures that meet national environmental protection standards must be taken for the storage of hazardous waste (eg：Implement rain protection、Impermeability、Dust-proof、Four sunscreen measures)，and not more than one year。 2. Hazardous waste online dynamic declaration。 Declare the hazardous waste management plan in the Jiangsu Provincial Hazardous Waste Dynamic Management Information System as required、Monthly reports，The declaration includes the type of hazardous waste、Amount generated、Flow、reserve、disposal and other related information，Ensure that the online declaration data is related to the daily generation of hazardous waste、The ledger of disposal records is consistent。If there is a major change in the declared items or the content of the hazardous waste management plan，Respond to timely change declarations。 3. Hazardous Waste Disposal Units that produce hazardous waste，Hazardous wastes must be disposed of in accordance with relevant national regulations，Do not dump without permission、stack。Transfer of hazardous waste，The hazardous waste transfer form must be filled in accordance with the relevant national regulations，Not approved，Unauthorized transfer is not permitted。It is forbidden to transfer hazardous wastes in transit through the People's Republic of China。 4. Hazardous waste ledger records。 Establish a record book of hazardous waste management in accordance with national requirements，Truthfully record and collect、reserve、The category of hazardous waste to be disposed of、source、Whereabouts and other matters。 5. Implement the hazardous waste transfer bill and business license。 Hazardous waste must be entrusted to a qualified unit for disposal；Conclude relevant transfer disposal agreements or contracts；Transfer to the process of disposing of hazardous waste，Transfer to the process of disposing of hazardous waste；Make sure that the information filled in the transfer form is consistent with the actual situation。 Information disclosure requirements Enterprises should truthfully fill in their names、Discharge port number、Pollutant emission factor、Enforce the standard、Emissions、Where the emissions go、Corporate Contacts、gridders and other information，Generate a QR code，Post on the discharge sign；Online monitoring: The third-party operation and maintenance unit should classify the enterprise online monitoring、Emission standards、furnace temperature and other requirements、O&M units、Contact phone number and other information，Generate a QR code，It is posted at the door of the online monitoring station to facilitate supervision and supervision。 Other requirements: 1. Formulate and implement environmental protection rules and regulations。 Formulate a responsibility system for environmental prevention and control，Clarify who is responsible、Division of departmental responsibilities，Clarify control requirements and measures，Specific to the facility equipment operation manual。 2.Preparation of emergency plans。 Formulate preventive measures and emergency plans for accidents as required，Filing with the Environmental Protection Bureau，Organize emergency drills every year in accordance with the requirements of the plan，Revise and improve the emergency plan in a timely manner。 3.Operational training。 Enterprises should provide training to their staff，Develop a training plan，Define who you want to train、content；The training covers the laws related to environmental management、statute、regulations、standard，Pollution prevention and control technology；Sewage Operators、Key positions such as nuclear radiation management personnel must obtain a work permit。 source：Zunyi Environmental Protection Bureau